Also make sure to wear protective goggles as metal splinters might be able to get in your eyes when filing.
Cutting a metal door frame.
Cut metal with your circular saw.
The exterior metal cladding typically is only 1 16 inch thick.
You can cut mild steel up to about 3 8 in.
They are not solid metal.
What is important is that the frame has be clamped down and you use a miter box so that you get a really nice accurate miter cut.
Cut 2x4s to the height of the door plus 1 1 2 inches 5 1 cm to allow room for the top of the frame and allowance for leveling the jamb.
Most frames are mitered together and held together by a friction fit corner.
Trimming the door may require reducing the door s width a job you can do yourself and therefore save the money it would take to hire a professional.
Hot metal chips will fly.
Frames can be cut using just a hacksaw with a metal cutting blade.
Cutting metal clad doors can be done with a metal blade on a circular saw.
To make the door header cut 2x4s to the width of the original opening.
In our test it cut through rebar like a hot knife through butter.
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Step 4 file the metal.
Installing a door may seem like a straightforward process but if the door does not fit precisely into the door frame then a little extra work may be involved.
Thick using a ferrous metal cutting blade.
After the metal is cut it may be sharp so use work gloves and be careful.
See more in the website article.
The least expensive twist bits are made of high speed steel hss and these basic bits are just fine for most metal drilling tasks.
To make the studs measure the height of the door to be installed.
It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.
Once your door has been cut you will need to smooth the bottom of the metal door with a file.